Mexicana de Aviación Flight 940 was a scheduled international flight from Mexico City to Los Angeles with stopovers in Puerto Vallarta and Mazatlán. On March 31, 1986, the Boeing 727 Veracruz, registered as XA-MEM, crashed into El Carbón, a mountain in the Sierra Madre Occidental mountain range northwest of Mexico City. All 159 passengers and 8 crew members on board died in the crash. With 167 deaths, the crash of Flight 940 is the deadliest aviation disaster ever on Mexican soil, and the deadliest involving a Boeing 727.
An inquiry was opened by the Mexican government, with additional assistance from the National Transportation Safety Board. The investigation concluded that the crash was caused by a tire explosion in the left rear wheel well; faulty brakes resulted in excessive friction on take-off and the overheating of the left rear landing gear tires, which exploded. The explosion ignited fuel and hydraulic fluids, causing a fire to quickly grow and melt parts of the fuselage, resulting in structural failure and an in-flight breakup.
The aircraft involved in the crash was a Boeing 727-200 with MSN number 2241, and was named Veracruz by Mexicana. Built in 1981, it was initially planned to be delivered to Braniff International Airways; however, Braniff shut down passenger flight operations in 1982 and the aircraft was eventually delivered to Mexicana. The aircraft had accrued a total flying time of 13,675 hours and a total of 10,252 flight cycles. The last major maintenance check was conducted the previous year. The engines, three JT8D-17R from Pratt & Whitney, were in good condition.
The aircraft carried a total of 167 passengers and crews. Of those, a total of 147 passengers (139 passengers and 8 crew members) were from Mexico. Spanish newspaper El País reported that there were at least 20 foreigners on board, with eight from France, six from the United States, four from Sweden, and two from Canada. The French embassy later confirmed that at least 8 passengers of its nationals were on board, all from a single family. The Swedish Embassy stated that one of its staff and her children were on board the flight. According to UPI, there were 22 children aboard the flight.
The plane was commanded by 36-year-old Captain Carlos Alberto Guadarrama Sixtos, who had joined Mexicana in December 1971, and had 6,328 hours of total flying experience. The first officer was 34-year-old Philip Louis Piaget Rhorer, hired by Mexicana in April 1980; he had a little over 1,769 total flying hours. The second officer, 29-year-old Ángel Carlos Peñasco Espinoza, was hired by Mexicana in 1982, and had 1,142 total flying hours. The crew of eight included five flight attendants.
Among the passengers was Graciela Flores, the wife of Captain Sixtos and a retired flight attendant, as well as both of their children. Flores had survived the crash of Mexicana de Aviación Flight 801 in 1969. They had planned to travel across the United States when they arrived. Also among the passengers was Guillermo Sánchez, the cousin of former Mexican footballer Hugo Sánchez. Mexican art director Agustín Ytuarte and location manager Federico Ysunza, who were both participating in the filming of the movie Predator, was also on board the flight.
American tennis player Derrick Rostagno was booked on the flight as a connecting flight, but he stayed in Mexico City to play a match.
The aircraft had flown from Mexico City International Airport to Chicago O’Hare International Airport the day prior, on March 30 as Flight 806. The aircraft returned from Chicago the next day at 07:12 a.m, as Flight 185. Both flights were uneventful; however, both crews noted concerns regarding the aircraft's handling and components.
The Chicago-bound crew noted that braking felt “uneven” and that the right side landing gear had air in the brake lines, which maintenance crews at Chicago rectified by bleeding the brakes. The Mexico City-bound crew noted a missing connecting rod for landing gear #2, a 120-foot difference between the crew’s altimeters, higher-than-normal pressure in hydraulic system B, vibration in the Engine 1 and 2 throttle handles during acceleration, and a missing opening lever for the rear air stair. With the exceptions of the air stair lever and hydraulic system B pressure, these problems were rectified by personnel in Mexico City and the aircraft was allowed to be put back into service.
Flight 940 was scheduled to take off from Mexico City en route to Los Angeles International Airport, with scheduled stopovers in Puerto Vallarta and Mazatlán. With 159 passengers and 8 crew members, the aircraft taxied onto Runway 05L. At around 08:50 local time, the aircraft began its take-off run. While rolling on the runway, the crew noted that the aircraft felt heavier than usual and was not accelerating as expected. Realizing this, Captain Sixtos ordered First Officer Piaget to increase thrust, and the thrust levers were moved to full power; the aircraft then took off, approximately 11 seconds later than estimated by the crew.
At 09:04:44, fifteen minutes after takeoff, the aircraft was cruising at an altitude of 29,400 feet when an explosion rocked the fuselage. The explosion broke the aft cabin floor, causing a loss of cabin pressure and prompting the oxygen masks to drop. Multiple alarms, including the depressurization alarm, began to sound in the cockpit. The pilots declared an emergency and requested Mexico City ATC to get a lower altitude while attempting to diagnose the situation.
As the crew was trying to figure out the emergency, a flight attendant reported that there was a fire inside the cabin, which had originated from the hole in the broken cabin floor. Smoke was entering the cabin, and the rear of the fuselage got hotter as the fire grew. Passengers seated at the back were moved forward to avoid the heat and fire. At 9:06, the crew contacted Mexico City ATC and asked for an emergency landing in Mexico City, which was approved. By this time, the fire had grown so large that eyewitnesses on the ground reported seeing smoke and flames trailing behind the aircraft as it descended.
The crew had reported that they were losing altitude, and later that they had lost the No. 1 engine. The fire continued to grow, severely damaging the control cables and making the aircraft harder to control. The intensity of the fire caused large parts of the rear fuselage to weaken or melt, and the tail section of the aircraft (which included all three engines and the T-tail) separated from the aircraft roughly 4 minutes after the explosion. The aircraft struck El Carbón mountain near the town of Maravatío, Michoacán, and burst into flames at around 9:11, with the tail section striking the top of a hill and the main fuselage striking a ravine at the base of the hill, at an inverted angle. All 159 passengers and 8 crew members died in the crash.
Mexico City ATC lost contact with Flight 940 roughly 3 minutes after it made the request to return to Mexico City, and the aircraft disappeared from radar soon after. After multiple failed attempts to call the crew, Flight 940 was declared as missing and emergency personnel were dispatched to search for the plane. Mexico City ATC would receive a call from Toluca Airport’s ATC minutes later, reporting that a smoke column rising from the Sierra Madre mountain range was visible to controllers in the tower, and that they were receiving calls from local residents alerting that an aircraft had crashed in the foothills of the mountain range near San Miguel El Alto, in the municipality of Maravatio, Michoacan. Local police and the Mexican Army were dispatched to the crash site.
The crash site was found within hours, and the main wreckage was found within a 800 square meter area, scattered among the Sierra Madre Occidental range due to the in-flight breakup. The tail section was found at the hilltop with at least 20 bodies inside, while the front portion, which constituted the majority of the aircraft and its occupants, was found in a ravine. Fuel was still burning from the crash site by the time rescue workers had arrrived.